Why Choose Us as Your Supplier

Floor Mold Slip Casting

We have a highly skilled team of craftsmen who are proficient in the Floor Mold Slip Casting process, giving us significant advantages in new product development.

Full-process Production Capability 

our factory covers the entire toilet manufacturing process. This full-process production capability ensures stable quality control, efficient production, and reliable bulk supply for global customers.

100% Quality Inspection 

Every toilet undergoes strict quality inspection before delivery, including flushing performance, water leakage, appearance, and dimensional checks.

One-stop Procurement Solution

We integrate our own production with a strong network of reliable partner factories. This allows us to provide a wide range of bathroom products.

Expert Washdown Toilet Manufacturer Serving Global Brands and B2B Buyers.

With a skilled traditional craftsmanship team and deep expertise in the Floor Mold Slip Casting process, we maintain strong advantages in quality control, product development, and stable manufacturing.

  • High Flexibility for New Product Development:Floor mold slip casting offers great flexibility, making it ideal for new product development. Initial production can start with small batches, and when higher output is needed, additional molds can be added quickly to ramp up capacity.
  • Stable Quality with Excellent Surface Flatness:Products are primarily handcrafted by skilled artisans, ensuring consistent quality and superior surface flatness.
  • Simple Structure and Reliable Performance:The simple mold structure eliminates common functional issues such as water leakage, resulting in stable and dependable product quality.
  • Easy On-Site Adjustments and High Yield Rate:If minor mold issues arise during production, they can be adjusted immediately on site. This ensures an exceptionally high yield rate with minimal waste.

Strong Manufacturing Capabilities

With advanced production equipment and an experienced manufacturing team, we provide stable, efficient, and large-scale toilet production to meet the needs of global brands, wholesalers, and project buyers.

  • The factory covers an area of 40,000 ㎡, employs 260 skilled workers, Annual production is 200,000.
  • Proficient in most global standards and able to provide products that meet those requirements.
  • Modern production lines and shuttle kilns ensure stable quality and consistent firing results.
  • We offer flexible OEM and ODM support, providing customized design, logo, color, and packaging solutions for customers worldwide.

Strict Implementation Standards and 100% Quality Control

Inspection Standards for Minor Glaze Defects

  • Surface A/B: Allow ≤ 3 dots within 0–5 mm distance.
  • Surface B: Allow ≤ 4 dots within 5–50 mm distance.
  • Distance between dots must be ≥ 200 mm.
  • No visible defects from a normal viewing distance.
1-inspection for minor glaze defects

Water Channel Glaze Requirements and Inspections

Thin glaze black edges are NOT allowed on ceramic edges.

2-ceramic edge glaze requirements and inspections

Water Channel Glaze Requirements and Inspections

  • The glaze inside the water channel must be uniform and smooth.
  • No glaze missing, peeling, or rough surface allowed.
3-water channel glaze requirements and inspections

Outlet Glaze Requirements and Inspections

  • The unglazed part of the outlet outer edge should be less than 8cm, andthe cross-section cannot have glaze.
  • The inside should be glazed completely as even as possible. lt’s unallowedto miss glaze or repair glue.
4-requirements for glazing toilet pipes

Glaze Requirements and Inspections - the Water Lock Bottom

The glaze on the water lock bottom should be applied as possible.

5-the water lock bottom glaze requirements

Accumulated Glaze and Wave Are Not Allowed

The installation hole of the seat coverdoes not allow glaze accumulation.

6-accumulated glaze and wave are not allowed

Flatness and Deformation

  • The upper surface, installation surface, and wall side should be flat, without obvious protrusions, depressions, or other deformation defects.
  • Checked the flatness with a level ruler, measured the gap with a gauge. The middle gap between both installation holes should be <2mm, other gaps< 4mm, but the factory should try to control most gaps ≤3mm
7-flatness and deformation inspection

Flatness and Deformation

The left and right deformation of toilet seat surface should be < 4mm.Measured by a level ruler as below figure,but the factory should try to contorl the gap .3mm.

8-flatness and deformation inspection

Full-process Production Capability

Our factory covers the entire toilet manufacturing process, from raw material preparation and molding to glazing, firing, and final inspection.
One-piece Toilet Molding

One-piece Toilet Molding

This process requires precise molding control to ensure structural strength, smooth surfaces, and consistent product quality.

One-piece Toilet Molding

The tank and bowl are molded separately using traditional ceramic forming techniques, ensuring stable structure, consistent dimensions, and efficient mass production.
High-pressure Casting

High-pressure Casting

Advanced high-pressure casting technology improves molding efficiency and product consistency while reducing deformation and enhancing precision.
Firing

Firing

Products are fired in high-temperature kilns to strengthen the ceramic structure, ensuring durability, low water absorption, and long-lasting performance.
Body Finishing & Spray-Dried Glazing

Body Finishing & Spray-Dried Glazing

After trimming and smoothing the ceramic body, spray-dried glaze is applied to create a uniform surface and improve gloss, hygiene, and stain resistance.
Final Inspection

Final Inspection

Each toilet undergoes strict inspection, including appearance checks, dimensional verification, flushing performance, and leak testing.
Packaging

Packaging

Products are carefully packed with protective materials and reinforced cartons to ensure safe transportation and prevent damage during shipment.
Shipping

Shipping

Finished products are organized and loaded efficiently to ensure timely delivery and reliable global transportation.

One-stop Bathroom Purchasing Capability

Located in Chaozhou, China’s major sanitary ware manufacturing hub, we benefit from a well-developed bathroom industry supply chain. In addition to our own toilet production, we integrate resources from reliable partner factories to provide a wide range of bathroom products, including wash basins, bathroom cabinets, and other sanitary ware. This allows us to offer customers a convenient one-stop bathroom procurement solution, helping simplify sourcing, ensure stable quality, and improve purchasing efficiency.
china sanitary ware industry hub chaozhou

Factory Tour

Visit our toilet manufacturing plant to learn about our production process. We operate with state-of-the-art production equipment and a complete manufacturing process, with each step overseen by an experienced team. Through systematic production management and rigorous quality control, we are able to provide stable bulk supply to global customers and support OEM & ODM customization services.
Contact Our Team →
Toilet Showroom

Toilet Showroom

Shuttle Furnace

Shuttle Furnace

Smart Toilet Factory

Smart Toilet Factory

Shipping Area

Shipping Area

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Choose South Villa, your trusted toilet supplier. Delivering outstanding quality, reliability, and design to every project.

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Send Us A Message

Contact Us

Choose South Villa, your trusted toilet supplier. Delivering outstanding quality, reliability, and design to every project.

FAQ

Message

Send Us A Message

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